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Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts

Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts

Brand Name: Yirilom
Model Number: Mattress Pocket Spring
MOQ: 20PCS
Price: USD 15~25/PCS
Packaging Details: Rolled Packing:10-20PCS/Pack,Compressed Packing:10-15PCS/Pack.
Payment Terms: L/C,T/T,Western Union,MoneyGram
Detail Information
Place of Origin:
China
Certification:
SGS/ISO9001
Document:
Product Name:
Mattress Pocket Spring
Pocket Spring:
Independent Encased Pocket Spring
Wire Diameter Range:
1.6-2.3mm
Spring Height:
5-25cm
OEM Or ODM:
Warmly Acceptabled
Brand:
Yirilom
Pocket Spring Material:
Steel
Coil Quantity:
Customized
Price Term:
FOB
Wire Diameter:
1.0-2.3mm
Wire Thickness:
2.0mm Diameter
Tooper Material:
Non Woven Fabric
Thickness:
8 Inches, 10 Inches, 12 Inches
Type:
Innerspring Mattress
Total Height:
23cm
Breathability:
High
Rows:
Customized
Supply Ability:
8000000PCS Per Month
Highlight:

Zone Pocket Spring

,

High Breathability Zone Pocket Spring

Product Description
Pocket Spring Factory Provide Zone Pocket Spring Customization
Product Specifications
Product Name Mattress Pocket Spring Coil Unit
Material High Carbon Steel Wire
Wire Diameter 1.0mm-2.3mm
Head Diameter 4-6.5cm
Middle Diameter 4.5-7.5cm
Height 6-25cm
Turns 4-7 Turns
Coils Counts According to the demand of clients
Zone 1/3/5/7 (Customized)
Woven Fabric 65-100g/㎡ Or Can Be Customized
Size Any Size Available
Color White, Blue Or Customized
Packing Compressed And Rolled
Application For Mattress Or Sofa Factory/Manufacturer

Zone Pocket Spring Customization Guide
What is Zone Pocket Spring Customization?

A manufacturing process where pocket springs are arranged in different support zones (e.g., head, lumbar, legs) with varying firmness levels for ergonomic mattress support.

Key Benefits
  • Targeted Spinal Support – Reduces back pain with firmer lumbar zones
  • Motion Isolation – Independent springs minimize partner disturbance
  • Custom Comfort – Adjustable firmness per body zone

Customization Options
Zoning Configurations
Zone Type Best For Spring Firmness Adjustment
3-Zone Basic support Softer shoulders, firmer lumbar
5-Zone Enhanced ergonomics 5 adjustable tension areas
7-Zone Luxury/precision Ultra-fine-tuned support
Dual-Firmness Couples Split zones (e.g., soft + firm)
Spring Specifications
  • Wire Gauge: 1.8mm (soft) to 2.4mm (firm)
  • Spring Height: 40mm (low-profile) to 100mm (thick mattresses)
  • Spring Count: 800–3000+ (higher = more support)
  • Diameter: 50mm–80mm (smaller = better contouring)
Encasement Materials
  • Standard: Non-woven fabric
  • Premium: Breathable 3D mesh
  • Eco-Friendly: Organic cotton or recycled PET

Technical Process for Customization
  • Design Consultation – Factory engineers map zoning layout
  • Tooling Setup – Adjust coil winding machines for zone-specific tension
  • Prototyping – Test samples for pressure distribution
  • Mass Production – Automated assembly with QC checks

Supplier Evaluation Checklist
  • Certifications: OEKO-TEX, CertiPUR, ISO 9001
  • Minimum Order Quantity (MOQ): 500–1,000 units (negotiable)
  • Sample Policy: Free/paid samples for testing
  • Lead Time: 15–30 days for production
  • QC Process: In-line inspections + pre-shipment reports
Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 0 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 1 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 2 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 3 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 4 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 5 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 6 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 7 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 8 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 9 Zone Customization Mattress Pocket Spring with High Carbon Steel Wire and Customized Coil Counts 10