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Product Details:
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Product Name: | Mattress Pocket Spring | Pocket Spring: | Independent Encased Pocket Spring |
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Wire Diameter Range: | 1.6-2.3mm | Spring Height: | 5-25cm |
OEM Or ODM: | Warmly Acceptabled | Brand: | Yirilom |
Pocket Spring Material: | Steel | Coil Quantity: | Customized |
Price Term: | FOB | Wire Diameter: | 1.0-2.3mm |
Wire Thickness: | 2.0mm Diameter | Tooper Material: | Non Woven Fabric |
Thickness: | 8 Inches, 10 Inches, 12 Inches | Type: | Innerspring Mattress |
Total Height: | 23cm | Breathability: | High |
Rows: | Customized |
2.2mm + 2.3mm Steel Wire Zone Pocket Spring Customized
Product Description
Product Name |
Mattress Pocket Spring Coil Unit |
Material | High Carbon Steel Wire |
Wire Diameter | 1.0mm-2.3mm |
Head Diameter | 4-6.5cm |
Middle Diameter | 4.5-7.5cm |
Height | 6-25cm |
Turns | 4-7Turns |
Coils Counts | According to the demand of clients |
Zone | 1/3/5/7 (Customized) |
Woven Fabric | 65-100g/㎡Or Can Be Customized |
Size | Any Size Available |
Color | White, Blue Or Customized |
Packing | Compressed And Rolled |
Application | For Mattress Or Sofa Factory/Manufacturer |
Concept: Combining 2.2mm (firm) and 2.3mm (extra firm) steel wires in strategic
zones for targeted support.
Parameter | 2.2mm Wire Zone | 2.3mm Wire Zone |
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Firmness Level | Firm (Ideal for hips) | Extra Firm (Lumbar) |
Durability | 60,000+ cycles | 80,000+ cycles |
Best For | Average-weight sleepers | Heavy-weight areas |
3-Zone Layout:
Shoulders: 2.2mm
Lumbar: 2.3mm
Legs: 2.2mm
5-Zone Layout:
Head: 2.2mm → Shoulders: 2.2mm → Lumbar: 2.3mm → Hips: 2.3mm → Legs: 2.2mm
✔ 15-20% Better Durability vs. single-wire springs
✔ Precision Support for orthopedic needs
✔ Reduced Motion Transfer by 30% (vs. uniform springs)
Wire Selection: High-carbon steel (SWRH72B grade preferred)
Coil Formation: CNC spring coiling machines (±0.1mm precision)
Zoning Assembly: Robotic spring placement with tension mapping
Quality Tests:
Compression testing (50,000 cycles min.)
Noise evaluation (<30dB)
Production Lead Time: 18-25 days (including prototyping)
✅ Material Certificates: ISO 9001, SGS steel tensile reports
✅ MOQ: 500-1,000 units (negotiable for hybrid designs)
✅ Sample Policy: 3-5 prototype units for testing
Order Qty | 2.2mm Zone Price | 2.3mm Zone Price |
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500 pcs | $1.20/zone | $1.50/zone |
5,000 pcs | $0.95/zone | $1.20/zone |
*Note: 15-20% cost premium vs. standard 2.0mm springs*
Medical Mattresses: For pressure ulcer prevention
Luxury Hybrid Beds: Combined with latex/memory foam
Heavy-Duty Mattresses: 300lb+ weight capacity
Ask manufacturers for:
Contact Person: Mr. Daisy Ho
Tel: 13302855266