Pocket Spring Factory Provide Zone Pocket Spring Customization                                                             

                                               Product Description

• • Here’s a comprehensive guide to zone pocket spring customization from a professional pocket spring

  • factory, including key specifications, customization options, and sourcing strategies:

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    1. What is Zone Pocket Spring Customization?

    A manufacturing process where pocket springs are arranged in different support zones (e.g., head,

  • lumbar, legs) with varying firmness levels for ergonomic mattress support.

    Key Benefits:

    ✔ Targeted Spinal Support – Reduces back pain with firmer lumbar zones.
    ✔ Motion Isolation – Independent springs minimize partner disturbance.
    ✔ Custom Comfort – Adjustable firmness per body zone.

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    2. Customization Options from a Pocket Spring Factory

    A. Zoning Configurations

    Zone Type	Best For	Spring Firmness Adjustment
    3-Zone	Basic support	Softer shoulders, firmer lumbar
    5-Zone	Enhanced ergonomics	5 adjustable tension areas
    7-Zone	Luxury/precision	Ultra-fine-tuned support
    Dual-Firmness	Couples	Split zones (e.g., soft + firm)

    B. Spring Specifications

    • Wire Gauge: 1.8mm (soft) to 2.4mm (firm)

• • Spring Height: 40mm (low-profile) to 100mm (thick mattresses)

  • Spring Count: 800–3000+ (higher = more support)

  • Diameter: 50mm–80mm (smaller = better contouring)

  C. Encasement Materials

  • Standard: Non-woven fabric

  • Premium: Breathable 3D mesh

  • Eco-Friendly: Organic cotton or recycled PET

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  3. Technical Process for Customization

  1. Design Consultation – Factory engineers map zoning layout.

  2. Tooling Setup – Adjust coil winding machines for zone-specific tension.

  3. Prototyping – Test samples for pressure distribution.

  4. Mass Production – Automated assembly with QC checks.

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  4. How to Source from a Reliable Factory

  Checklist for Supplier Evaluation

  ✅ Certifications: OEKO-TEX, CertiPUR, ISO 9001
  ✅ Minimum Order Quantity (MOQ): 500–1,000 units (negotiable)
  ✅ Sample Policy: Free/paid samples for testing
  ✅ Lead Time: 15–30 days for production
  ✅ QC Process: In-line inspections + pre-shipment reports